Magnesium (Mg) is a light metal with relatively low cost. Its hydride (MgH2) is interesting for the safe hydrogen storage in solid state and has a high gravimetric capacity of 7.6%. Practical application of Mg is still hampered by high reaction temperatures and slow kinetics. In order to improve it and focus on more viable industrial processing conditions, Mg plates, with or without iron (Fe) addition, in the form of wires and powders, were submitted to severe plastic deformation (SPD) in air, starting with extensive cold rolling (ECR), followed by repetitive rolling (ARB). The samples were characterized by X-ray diffraction (XRD), optical microscopy (OM), scanning (SEM) and transmission electron microscopy (TEM). H2 storage properties were evaluated by differential scanning calorimetry (DSC) and Sievert's volumetric method. Mg processed by ECR+ARB resulted in larger grain refinement and densities of cracks than ECR. In addition, Fe in the form of continuous wires was fragmented and resulted in a better distribution of particles than powders, which agglomerated. Thus, finally, the synergetic effect of microstructural features and Fe as catalyst and its distribution improved activation, kinetics and hydrogen storage capacity.

Biomedical devices currently in use (prostheses, implants) have satisfactory performance in many cases. However, sometimes the body reacts to the device insertion and may lead to its rapid replacement. Some of these disadvantages can be solved by the use of titanium and its alloys, due to their excellent combination of corrosion resistance, wear resistance and biocompatibility compared to other competing biomaterials. This paper presents the possibility of obtaining near beta titanium alloy with ultrafine grains produced by severe plastic deformation. For this, the Ti-13Nb-13Zr alloy was processed by high-pressure torsion processing method. Samples were processed with different loads and number of turns. After characterization, it was observed that after applying three turns, a load of 1GPa produces more Ti-beta phase than a load of 6 GPa. However, as expected, the larger the load, the higher the refinement.

In this study, we have investigated the synthesis, microstructure and hydrogen storage properties of Mg-based nanocomposites containing different concentrations of TiCrV and TiCr1.2V0.8 alloys. The Mg-based nanocomposites of Mg containing Ti-Cr-V additives were prepared by reactive milling (RM) under hydrogen atmosphere. The structural characterization revealed the presence of the β-MgH2, γ-MgH2 and BCC phases in the powders samples after RM. In addition, a very refined and homogenous microstructure with average MgH2 crystallite size of around 10-12 nm was observed, including a nanometric dispersion of the additives in the magnesium hydride matrix. The doping with TiCrV and TiCr1,2V0,8 greatly improves the hydrogen desorption behavior of Mg in comparison with the sample without additive, resulting in the lowest onset temperature (240 ºC) for the sample containing 5%mol. of TiCrV. Very fast absorption and desorption kinetics at 275 ºC and 300 ºC (7 minutes and 5 minutes for full desorption and absorption, respectively) were observed in the samples containing TiCrV and TiCr1,2V0,8 without any notable difference between the type of additive used in comparison with the pure sample. However, a slight reduction in hydrogen capacity is observed in the mixtures than for the pure sample (6.7 wt.% against 7.3 wt.%).

Consolidation of amorphous powders, which take advantage of the supercooled liquid region, is an alternative way to overcome the size limitation in marginal metallic glasses. Cu36Ti34Zr22Ni8based amorphous powders were obtained during high energy ball-milling. The analyses revealed that amorphous structures of powders and ribbons are quite different and this led to a different thermal behavior being the powders more thermally stable than the ribbons. Extrusion was initially proposed as a consolidation process; however, the decrease in viscosity in remainder amorphous matrix was not sufficient for that process, but certainly sufficient for sintering the sample during hot consolidation. An amorphous/nanocrystalline microstructure known for enhancing the mechanical properties of their fully amorphous counterparts was obtained. Evaluation of mechanical properties by microhardness revealed the relatively high hardness of HV 768. From these results, consolidation by sintering seems a promising route to produce bulk metallic glasses nanocomposites.

Severe plastic deformation routes (SPD) have been shown to be attractive for short time preparation of magnesium alloys for hydrogen storage, generating refined microstructures and interesting hydrogen storage properties when compared to the same materials processed by high-energy ball milling (HEBM), but with the benefit of higher air resistance. In this study, we present results of a new processing route for Mg alloys for hydrogen storage: rapid solidification followed by cold work. A Mg97Ni3 alloy was processed by melt spinning (MS) and by extensive cold rolling (CR). Submitting Mg97Ni3 ribbons between steel plates to cold rolling has shown to be a viable procedure, producing a thin cold welded foil, with little material waste. The as-processed material presents a high level of [002] fiber texture, a sub microcrystalline grain structure with a high density of defects, and also a fine dispersion of Mg2Ni nanoparticles. This refined microstructure allied to the developed texture resulted in enhanced activation and H-sorption kinetics properties.

In order to obtain quasicrystalline (QC) phase by mechanical alloying (MA) in the Al-Cu-Fe system, mixtures of elementary Al, Cu and Fe in the proportion of 65-20-15 (at. %) were produced by high energy ball milling (HEBM). A very high energy type mill (spex) and short milling times (up to 5 hours) were employed. The resulting powders were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). QC phase was not directly formed by milling under the conditions employed in this work. However, phase transformations identified by DSC analysis reveals that annealing after HEBM possibly results in the formation of the ψ QC phase.

The amorphous Cu46Zr42Al7Y5 alloy presents large supercooled liquid region (ΔT X = 100 K), with a viscosity of about 10(6) N.s/m² where the material can flow as a liquid, making it possible an easy deformation in this temperature region. The aim of this work was to analyze processing routes to produce bulks of metallic glasses. Two kinds of materials were used: amorphous powders and ribbons, both were consolidated by hot extrusion in temperatures inside the range between Tg and Tx, with a ram speed of 1 mm/min and extrusion ratio of 3 : 1. Analysis of X-Ray Diffratometry (XRD), Differential Scanning Calorimetry (DSC) and Scanning Electron Microscopy (SEM), revealed that the proposed consolidation routes were effective to produce large bulks of amorphous materials, even with the strong decreasing of ΔT X observed after deformation by milling and during extrusion.

High strength AA7050 aluminum alloy was processed by ECAP through route A in the T7451 condition. Samples were processed at 423 K, with 1 and 3 passes. The resulting microstructure was evaluated by optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The phases were identified by X-ray diffraction (XRD) using monochromatic Cu Kα radiation. Rockwell B hardness and tensile tests were performed for assessment of mechanical properties. The microstructure was refined by the formation of deformation bands, with dislocation cells and elongated subgrains, with an average width of 240 nm, inside these bands. The number of deformation bands increased with the number of passes. A reduction of precipitates size was observed with increase in the number of passes, when compared to initial condition, probably resulting from particle fragmentation during ECAP. After three passes the precipitates tend to a more equiaxed morphology and have sizes smaller than 10 nm. Phases Η' and Η coexist in the microstructure, but Η is the dominant phase, mainly after three passes. The hardness of alloy after the first pass of ECAP is almost equal to the initial condition. After three passes the hardness showed a slight reduction which must be result from recovery process. There was a slight improvement in the yield strength and elongation after one pass, when compared to the initial T7451 condition. The improvement in the ultimate tensile strength was less significant.

The compound Mg2FeH6 was synthesized from a 2Mg-Fe mixture in a single process through high-energy ball milling under hydrogen atmosphere at room temperature. The complex hydride was prepared from Mg powder and granulated or powdered Fe using a planetary mill. The phase evolution during different milling times was performed by X-rays diffraction technique. The dehydrogenation behavior of the hydride was investigated through simultaneous thermal analyses of differential scanning calorimetry and thermogravimetry coupled with mass spectrometer. The use of powdered iron as starting material promoted conversion to complex hydride at shorter milling times than when granulated iron was used, nevertheless, after 24 hours of milling the 2Mg-Fe (powdered or granulated) mixtures presented similar dehydrogenation behavior. The hydrogen absorption during milling was on average 3.2 wt. (%), however, changing the proportions of the reagents to 3Mg-Fe a Mg2FeH6-MgH2 based nanocomposite with higher density of hydrogen (5.2 wt. (%)) was obtained.

An austenitic stainless steel was deformed in torsion over a temperature range of 900-1200 °C using strain rates of 1, 5 and 10 s-1. The stress vs. strain curves determined were corrected for deformation heating and the flow stress was found to rise in the initial work-hardening regime, reaching a maximum before dropping to the steady state due to softening brought about by dynamic recrystallization. In order to determine the onset of dynamic recrystallization, diagrams of work-hardening rate vs. applied stress were drawn up for the hardening region of the flow stress curves. The flow stress curves were modeled by adjusting an evolution equation having one internal variable that describes the plastic behavior in the work-hardening regime to the experimental data. The flow stress after the onset of dynamic recrystallization was determined by incorporating the fractional softening into the evolution equation. Describing the effects of temperature and strain rate on the evolution equation through Zener-Hollomon parameters, a database was constructed for use in computer models to predict the roll force of rolling or forging loads under hot working conditions.